262.71 kWp Solar Plant | Ballyfabs Gangarampore Case Study

Ballyfabs International Gangarampore Unit

262.71 kWp Rooftop Solar Power Plant at Ballyfabs International – Gangarampore Unit

Client: Ballyfabs International – Gangarampore Unit

Location: Diamond Harbour Rd, Chandni, Gangarampur, West Bengal

Industry: Textile Industry

Capacity: 262.71 kWp

Installation Type: Shed Mounted Long Rail (Penetrative)

Model: CAPEX (Client-owned)

Project Partner: HCK Solar Energy Limited

Project Overview

Ballyfabs International, a leading textile manufacturer, aimed to reduce operational energy costs and improve sustainability across its Gangarampore facility. The unit has high power requirements for textile processing, machinery, and lighting. To offset grid dependency and maximize rooftop utility, HCK Solar Energy Limited was selected to implement a customized solar PV system focused on long-term savings.

Objectives

  • Lower monthly electricity expenses for industrial operations
  • Reduce reliance on grid power and combat rising tariffs
  • Leverage existing shed structures for solar deployment
  • Enable long-term financial savings through CAPEX ownership

Our Solution

HCK Solar conducted a site feasibility assessment and structural inspection of the factory sheds. A 262.71 kWp solar power plant was designed using a penetrative long-rail mounting system suitable for industrial shed rooftops.

Technical Highlights:

  • Modules: Tier-1 Monocrystalline Solar Panels
  • Inverters: High-efficiency grid-tied string inverters
  • Mounting System: Long Rail Penetrative structure for shed rooftops
  • Monitoring: IoT and SCADA-enabled smart tracking system
  • Safety Features: Earthing, surge protection, and fire safety provisions

Project Execution

  • Site Survey & Feasibility: 1 Week
  • Design & Structural Planning: 1 Week
  • Procurement & Logistics: 2 Weeks
  • Installation & Commissioning: 3 Weeks
  • Net Metering Coordination: 1 Week
  • Total Duration: 8 Weeks

Results & Performance

  • Average Monthly Generation: ~32,000 kWh
  • Average Monthly Savings: ~₹2.3 Lakhs
  • Annual CO₂ Reduction: ~320 Metric Tons
  • Payback Period: ~3.7 Years

Why Ballyfabs International Chose HCK Solar

  • Specialized experience in industrial shed-mounted solar systems
  • Vendor-neutral EPC approach with component flexibility
  • Optimized structural design for long-term durability
  • Efficient project execution with minimal disruption

Impact

The solar installation has significantly reduced Ballyfabs International's electricity spending at its Gangarampore facility, while promoting clean energy adoption. The project offsets approximately 320 metric tons of CO₂ annually, reflecting the company’s sustainability commitment and operational efficiency goals.

Client Testimonial

What impressed us most about HCK Solar was their transparency and engineering expertise. They helped us choose the right equipment from multiple brands and ensured optimal system performance. Their vendor-neutral approach gave us complete confidence that we were getting the best value and technology for our investment.

Rajesh Bodhale, Executive Director Ballyfabs International